Primary Mirror Testing - Initial Results

Coating removal, glass condition:
    The coating removal was quick and painless.  Using Ferric Chloride, the coating came off in about 20 minutes, much more quickly than I am accustomed to (1 hour+), confirming that it was quite seriously degraded.
    After rinsing and cleaning the mirror, the optical surface appeared to be in good condition, with a good polish and no observed scratches.  I did not note any areas that were no longer polished, only some large pits created where bubbles in the glass have been opened up on the optical surface.  (Given the number of bubbles in the disk, this was nearly impossible to avoid.)  There are 3-5 such open bubbles, from 1/8" diameter to 1/32", and they will have no effect on the images if blacked out.
    The coating removal did not remove about four small drops of what appeared to be black paint, which I had to scrape off the optical surface with a razor blade.  This was done without incident.  (A polished optical surface is quite robust, and such scraping, with proper care, will not scratch it.)  I also scraped some paint off the edge of the disk to aid in later cleaning and coating.
    Other than this, the mirror has one chip near the top of the side under the optical surface.  Fracture marks are apparent under the surface, but no damage makes its way to the surface, and no defect is visible under the Foucault test.  The chip has been ground so that there are no sharp edges, so the mishap that created it and the fracture marks likely happenned when the mirror was being made.
   
The optical surface is not exactly round, or the central hole is not exactly centered in the primary, which makes testing a little more challenging.  Fortunately, I am getting consistent test readings.

Initial Figure Test Results:
    Now for the information we've all been waiting to hear.
    The primary has a focal length of 61.125", and focal ratio of F/3.77.  This is consistent with Bill Cochran's measurements, but not the original specs.
   
The surface of the mirror is reasonably smooth, with no visible ripple, and the edge is good (i.e., not significantly turned).
   
With two consistent sets of Foucault test data recorded, I can say with confidence that the mirror has a best fit conic constant is approximately -0.9, indicating the mirror is ellipsoidal in figure.
    IF an ellpisoid had been the intended figure (such as for a Dall-Kirkham design), then the mirror has at best a peak-to-valley wavefront error of 1/5 wave, and a Strehl ratio of 0.9.  I would rate this mirror as good, but not excellent.
    We have determined of late that a parabola was indeed the intended figure (for a classical cassegrain design).  Therefore, the mirror has a peak-to-valley wavefront error of 2/3 wave.  This would be classified by me as quite a poor figure, and it would seriously and obviously degrade the performance of the system as it is significantly undercorrected.
    Refiguring will require a bit of time and effort, but it is quite manageable.  I've seen (and fixed) much worse!!  Here's a screen shot of the surface error, with wavefront error ratings listed below the plot.  The value of 260 nm at the top of the plot corresponds to a surface error of 1/2 wave, and a wavefront error of 1 wave.  (I personally work until the surface error is smooth and below 30 nm.)


Surface error plot


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