FoucaultFringes

October 28, 2010:  A Client's Story, Part 1 - Testing

Even in these days of apparently better optics available to amateurs, I am still surprised by what comes through my doors.

On a cold, blustery October morning, a telescope owner arrived with his 32" primary and his secondary mirror.

Having taken delivery of the telescope less than a year ago, he had been enjoying it, but his observations told him that something was wrong.  He had been assured by those involved with the construction that everything was fine.  The experiences of other telescope owners seemed to tell him that "big mirrors just work like that".

Still, he felt that something wasn't right.  Star testing over many nights of use showed persistent, consistent undercorrection.  In his own words:


"Over the last week, I have had a couple of nights to compare the 12.5" and 32" side by side.  The visual effects of the 32" undercorrection are obvious but most evident to me when performing lunar and planetary observations. Not only is there no snap focus point with the 32", but the difficulty in finding best focus is very frustrating.  Even at low magnification, (160x/5mm exit pupil), the need to focus through towards the inside of focus to achieve "best sharpness" is quite obvious.  Once this "best focus/sharpness is achieved" the veiling glare that is present is amazing (disgusting)....  Stars in bright globulars are not fine dust like they are in the 12.5" at the same exit pupil and similar magnification.  Of course both scopes were collimated and close to ambient.  Yes, the brightness and added color of the 32" images can be overwhelming and misleading as to optical quality, but image sharpness/contrast of the smaller scope is without question superior." 
 
"I had not actually compared the two scopes before because I know the 12.5" has a very good mirror that I can not find any obvious fault with.  I knew I would only be disappointed by the comparison.  I had been too busy convincing myself and being convinced by vendors that the disappointing performance of the 32" was caused by thermals, seeing, or some other issue.   It has been interesting to compare the two scopes and further educate myself about the visual effects of optical aberrations."


I had the opportunity to look through his 32" telescope recently.  Images were generally good and stars were round, but star testing showed some correction error, and images lacked a "snap" that I was used to seeing in other instruments.  I thought that this could possibly be a cooling issue, so we tried another test.

Using my Ronchi eyepiece, I could see the bands bend a little as they "rolled" off the edge of the defocused star image.  This told me something was not quite right, and we resolved to bench-test the optic to separate issues from the optics from thermal and mechanical issues of the telescope.

Back in the shop, we set the primary mirror on the test stand, placed the secondary mirror on a reference flat, left them to equilibrate, had lunch, and
returned for testing.

Readings in hand, I analyzed the data and found a shocking 0.45 waves of undercorrection on the glass, and 0.9 waves on the wavefront!  This was the minimum P-V, with an accompanying transverse error of 18.5.  This immediately verified the client's star testing results, and I was stunned by the results.  If I adjusted the radius of curvature to flatten the outer zone (as I would when testing a mirror that I was working on), then the "hill" in the central portion of the mirror became much higher.

Additionally, the mirror had serious coating problems and the extreme outer edge was turned (a very narrow roll, not broad).

On the positive side, the mirror was fairly smooth, and our star testing had shown no serious figure-of-revolution problems.  This was not of much consolation to the owner, though.

In the photo below, you can see the variations in the coating, forming a pattern across the mirror.  I do not know what the pattern is from.  The diffraction ring is completely absent on the left, while bright (and a bit blurred due to my camera/imaging setup for this shot) on the right.  I could see the outer ~1/8"-1/16" of the mirror was turned fairly severly.  I am not sure if this was seriously affecting the images, but it could have been masked by the undercorrection and was definitely thowing some light well out of the ideal spot.

Coating issues and a turned-down edge

This image shows the transparency of the coating.  I placed a light box behind the primary to illuminate the central portion, and this is a simple photo of the result.  The three lightest "lines" are where someone's fingers were lightly pulled across the coating.  This action should not have caused this much damage to the coating.

The three vertical features are the reflection of my camera tripod legs.

Coating transparency, mirror lit from behind

The secondary had a pretty good coating, and the client had cleaned it well.  Setting it directly on my partially-coated reference flat, the fringes looked like this.

Secondary mirror test

The straight, white lines were added by me for clarity - they help show that the fringes are not parallel or evenly spaced, and that on one end, one side of the secondary is at least 1/4 wave high (the part at bottom right).  There is also some concavity along the major axis, easily making it 1/2 wave at best.  This is not a really bad flat, but it is not setting any records, and is what I am used to seeing from flats in this size range.

Think you're getting a 1/20th or 1/30th wave flat in your scope?  Think again!  Personally I look for 1/8th wave quality from large secondaries - and if it is truly 1/8th wave and smooth, it will do the job superbly.

What was the result of the client's visit?  Early next year I will be refiguring both the primary and secondary mirrors.  Then, with new, better coatings and improved figures, we'll reassess the telescope's performance and post an update.

In his own words, again:


"I look forward to experiencing the visual improvement after the refigure.  I am certain that it will be obvious.  Tight stars and a definite (snap) focus point.  It will also be interesting to see how much extra intricate nebular detail and color can be seen."

"Perhaps I will be able to help somebody else with the same frustrations in the future be able to trust their observations and instincts.   Far too often customers are told they are crazy or there is no way the mirror, binoviewers, binoculars, etc, could be bad.
"


I look forward to experiencing it, too, and I hope some people learn from our experiences.



Please check back for future installements of "In the Shop".

Mike Lockwood
Lockwood Custom Optics

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